Precast / Prestress Solutions
The EXACT system for smarter curing, testing, and production tracking.
xMonitor delivers real-time visibility into temperature, humidity, and maturity so you can maintain quality, stay within spec, and reduce rejections.
xMatch is a wireless match-curing system that replicates product thermal history to deliver accurate, compliant cylinder breaks.
xControl is an adaptive curing system for precast and prestress manufacturers that accelerates strength gain through steam control or direct-to-form electric heat.
xTrack is a digital QA and production tracking system that connects scheduling, quality, and inventory for complete plant-wide visibility.
Accurate Bed-Level Monitoring in Real Time
xMonitor solves one of the biggest challenges faced by precast manufacturers: understanding what’s happening inside the concrete. Using rugged wireless loggers and probes, it captures real-time temperature, humidity, and maturity data from precast beds and ambient conditions, then streams it to EXACT Portal. Automated alerts flag overheating, cold spots, or deviations that could delay stripping or cause rejections. With reliable, continuous data, plants can strip on time, avoid costly scrap, and optimize mix designs for maximum efficiency.
xMonitor Features
Faster Bed Turnarounds: Monitor strength in real time and strip forms as soon as your product is ready — not just when a schedule says so.
Wireless Hardware– Rugged loggers and probes designed for precast environments, with long battery life.
Automated Alerts– Thresholds detect overheating or deviations before they cause rejects.
Easy Integration– Works seamlessly with EXACT Portal for visibility across the plant.
Accurate & Reliable– ±0.2°C temperature accuracy with proven durability in demanding conditions.
Flexible Deployment– Options for embedded sensors, ambient monitoring, and scalable logger networks.
Why xMonitor?
Strip Sooner– Gain trusted strength and maturity data to accelerate bed turnover.
Lower Costs– Optimize mix designs and reduce overuse of cement and admixtures.
Avoid Scrap– Prevent out-of-spec elements with proactive alerts and accurate thermal histories.
Increase Production – Reliable monitoring enables more predictable cycles and higher throughput by allowing you to adjust for seasonal temperature fluctuations and maintain consistent production year-round.
Build Confidence– Provide inspectors and customers with documented, third-party data.
Hardware That Powers xMonitor
Flex Logger
- Multi-port logger with LTE-M/LoRa/BLE connectivity
- Up to 8 temperature inputs + ambient + optional RH
- ±0.2 °C accuracy, 90-day offline memory, 4–24 month battery life
Relay V2
- Wireless gateway linking loggers to EXACT Portal
- Long-range LoRa plus LTE-M backhaul
- Remote firmware updates and fault detection
Flex Embeddable Logger
- Sacrificial sensor installed in formwork and covered in concrete
- Captures true in-situ temps with LoRa + LTE backup
- Fully wireless, no exposed wires, 2-month runtime
RH Sensors
- Single channel for both temperature and humidity
- Optional extension cable for larger coverage areas
Accessories
- Input Splitters to double ports
- BLE data recovery via phone app for areas without cellular
- Pre-calibrated, plug-and-play probes designed for precast use
Verified Strength You Can Trust
xMatch solves the long-standing problem of test cylinders that don’t reflect the true strength of precast elements. By using temperature data from xMonitor, xMatch chambers wirelessly recreate the same curing environment as the product itself. The result is early-age break data you and inspectors can trust — allowing plants to strip sooner, satisfy DOT and client requirements, and optimize mixes without overdesign.
xMatch Features
Wireless Integration – Chambers follow bed temperatures in real-time using xMonitor data via WiFi and LTE.
Representative Cylinders – Ensures test cylinders cure under the same conditions as your elements matching accuracy +-2C.
Accurate Early Breaks – Provides reliable strength data for faster, safer stripping decisions.
DOT & Spec Compliance – Delivers trusted validation for owners, inspectors, and customers. Machines can be calibrated on-site or by EXACT.
Easy to Deploy – Compact, user-friendly chambers that integrate seamlessly into plant workflows.
Cost-Effective – Provides reliable results and long-term value with minimal maintenance.
Why xMatch?
Know True Strength – Eliminate uncertainty with cylinders that mirror real product performance.
Strip Sooner – Shorten cycle times and turn beds faster with trusted early-age data.
Save Money – Reduce cement and admixture use by optimizing mixes against actual performance.
Boost Throughput – Produce more elements with the same resources and equipment.
Prove Compliance – Meet DOT, owner, and client requirements with verified, documented results.
How xMatch Works
Powered by xMonitor
Uses live thermal data from embedded sensors in your products.
Wireless Control
- Chambers automatically adjust to match curing temperatures in real time.
Lab-Ready Setup
- Place cylinders in the QC lab and let xMatch replicate field conditions.
Inspector Confidence
- Delivers documented, third-party validation accepted across DOTs.
Part of the EXACT Ecosystem
- Works seamlessly with xMonitor and xControl for end-to-end process visibility.
Adaptive Curing Control for Predictable Outcomes
xControl tackles the curing bottlenecks that limit precast and prestress productivity. By giving plants precise control over heat input, it ensures concrete reaches strength on schedule, pour after pour. The system offers two powerful approaches:
- Steam/Glycol Integration – Upgrade existing systems through EXACT Portal, automating time-temperature profiles, with ramp and soak control.
- Direct-to-Form Electric Heating (NEW!) – Apply uniform, efficient heat directly into the forms for faster, cleaner, and more sustainable curing.
Electric curing delivers over 90% of energy directly into the concrete, making it dramatically moreefficient and consistent than steam. With xControl, producers gain reliable strength development, shortercycle times, and a clear path to higher throughput and lower costs.
xControl Features
Steam/Glycol Integration– Portal-based control of legacy systems
Portal Connectivity– Monitor and adjust curing profiles in real time alongside xMonitor and xMatch data.
Automated Control– Scheduled curing cycles with intelligent alerts reduce operator workload.
Proven Efficiency– Electric curing delivers consistent results with lower operating costs.
Flexible Deployment– Expands onto beds, moulds, as needed to fit plant operations.
Why xControl?
Turn Beds Faster– Achieve reliable strength earlier and accelerate production cycles.
Maximize Assets– Produce more with the same forms, molds, and plant footprint.
Reduce Costs– Lower energy consumption, cement, and admixture use.
Improve Quality– Eliminate uneven curing, reducing cracks and rejects.
Advance Sustainability– Dramatically cut your carbon footprint with electric curing.
Our next-generation xControl is an intelligent, electric-based concrete curing system designed for prestressed concrete manufacturers seeking to accelerate production, while reducing costs and energy consumption. Unlike steam curing — known for its inefficiency, complexity,
Benefits
- Faster cycle times and higher throughput
- Reduced cement and admixture requirements
- Lower energy costs and carbon footprint
- Improved quality and reduced scrap rates
- Full integration with Exact’s ecosystem (xMonitor, xMatch, and xTrack) for end-to-end optimization
Digital Traceability from Casting to Shipping
xTrack replaces paper, spreadsheets, and siloed workflows with one connected platform for the entire precast production process. From scheduling and QC to yard management and shipping, every element carries a unique identifier, giving teams instant access to accurate, real-time data. By centralizing information, xTrack reduces labor, prevents lost inventory, and keeps production moving efficiently.
xTrack Features
Centralized Platform – Manage production, QC, and reporting in one place.
Unique Element Tracking – QR/RFID tags for real-time status and history of every element.
Digital Yard Management – GPS mapping and live inventory for fast, accurate product location.
Integrated Scheduling & QC – Streamlined dimensional checks, inspections, and reporting.
Custom Permissions – Secure, role-based access for employees, managers, or customers.
Custom Forms & Reporting – Tailored outputs for compliance and KPI dashboards.
Why xTrack?
Eliminate Paperwork – Move tasks and reporting online, replacing drawings and spreadsheets.
Break Down Silos – Give all departments visibility into production and QA.
Reduce Labor – Save hours on reporting, inventory counts, and data entry.
Increase Throughput – Keep beds turning and schedules on track with real-time insights.
Prove Performance – Simplify compliance with automated documentation and KPIs.
xTrack: A Closer Look
Unique Element Tracking
- QR and RFID tags provide each product with a digital ID.
- GPS mapping pinpoints location in the yard instantly.
Digital Yard Management
- Eliminate lost inventory and time-consuming manual counts.
- Real-time visibility from casting through shipping.
Integrated Scheduling & QC
- Streamline inspections, dimensional checks, and reporting.
- Customizable task lists keep crews aligned and accountable.
Centralized Data
- All production, QA, and shipping records in one platform.
- Role-based access ensures secure visibility across departments.
Big Payoff
- Replace paper and spreadsheets with a single source of truth.
- Faster cycles, reduced labor, and more predictable throughput.
EXACT Portal:
End-to-End Visibility for Precast
In the plant, EXACT Portal ties together monitoring, curing control, and xTrack data into a single platform. See production dashboards in real time, simplify reporting, and keep every bed on schedule.
Resources
Explore our Resources to assist you in selecting the products best suited for your application.
Meet our Newest xControl Product
Say goodbye to steam. Say hello to electric curing. Cleaner, faster, more predictable curing.
Driven by a commitment to helping our clients succeed, we take pride in building a legacy of innovation and excellence that will stand the test of time.
