Precast / Prestressed Solutions

Total Visibility.
Proven Control.

EXACT accelerates production cycles by providing real-time strength data and automated

curing control. Optimize bed turnover, reduce energy costs, and replace manual checks

with a digital workflow that guarantees spec compliance.

xMonitor delivers real-time visibility into temperature, humidity, and maturity so you can maintain quality, stay within spec, and reduce rejections.

xMatch is a wireless match-curing system that replicates product real-time temperature to deliver accurate, compliant cylinder release breaks.

xControl is an adaptive curing system for precast and prestressed manufacturers that accelerates strength gain through automated valve control for steam or direct-to-form electric heat.

xTrack is a digital QA/QC and production tracking system that connects scheduling, quality, and inventory for complete plant-wide visibility.

Accurate Bed-Level Monitoring in Real Time

xMonitor solves one of the biggest challenges faced by precast manufacturers: understanding what’s happening inside the concrete. Using rugged wireless loggers and probes, it captures real-time temperature, humidity, and maturity data from precast beds and ambient conditions, then streams it to EXACT Portal. Automated alerts flag overheating, or deviations that could delay stripping or cause rejections. With reliable, continuous data, plants can strip on time, avoid costly scrap, and optimize mix designs for maximum efficiency.

xMonitor Features

Wireless Hardware– Rugged loggers and probes designed for precast environments, with long battery life.

Automated Alerts– Detect overheating or deviations before they cause rejects.

Easy Integration– Works seamlessly with EXACT Portal for visibility across the plant.

Accurate & Reliable– ±0.2°C (±0.4°F) temperature accuracy with proven durability in demanding conditions.

Flexible Deployment– Options for embedded sensors, ambient monitoring, and scalable logger networks.

Why xMonitor?

Faster Bed Turnover– Monitor strength in real time and strip forms as soon as your product is ready.

Strip Sooner– Gain trusted strength and maturity data to accelerate bed turnover.

Automated Reporting– Eliminate manual data entry by generating comprehensive project and consolidated reports instantly with a single click.

Build Confidence– Provide inspectors and customers with documented, third-party data.

Increase Production – Reliable monitoring enables more predictable cycles and higher throughput by allowing you to adjust for seasonal temperature fluctuations and maintain consistent production year-round.

Lower Costs– Optimize mix designs and reduce overuse of cement and admixtures.

Avoid Scrap– Prevent out-of-spec elements with proactive alerts and accurate thermal histories.

Hardware That Powers xMonitor

Flex Logger

Multi-port logger with LTE-M/LoRa/BLE connectivity
Up to 8 temperature inputs + ambient + optional RH
±0.2°C (±0.4°F) accuracy, 90-day offline memory, up to 24 months battery life

Relay V2

Wireless gateway linking loggers to EXACT Portal
Long-range LoRa plus LTE-M backhaul
Remote firmware updates and fault detection

Flex Embeddable Logger

Sacrificial sensor installed in formwork and covered in concrete
Captures true in-situ temps with LoRa + LTE backup
Fully wireless, no exposed wires, 2-month runtime

RH Sensors

Single channel for both temperature and humidity
Optional extension cable for larger coverage areas

Accessories

Input Splitters to double ports
BLE data recovery via phone app for areas without cellular
Pre-calibrated, plug-and-play probes designed for precast use

Verified Strength You Can Trust

xMatch solves the long-standing problem of release cylinders that don’t reflect the true strength of precast elements. By using temperature data from xMonitor, xMatch chambers wirelessly recreate the same curing environment as the product itself. The result is early-age break data you and inspectors can trust — allowing plants to strip sooner, satisfy DOT and client requirements, and optimize mixes without overdesign.

xMatch Features

Cloud Connected – Chambers follow bed temperatures in real-time using xMonitor data via WiFi, LTE and Ethernet.

Representative Cylinders – Ensures test cylinders cure under the same conditions as your elements matching accuracy ±0.2°C (±0.4°F).

Accurate Early Breaks – Provides reliable strength data for faster, safer stripping decisions.

DOT & Spec Compliance – Delivers trusted validation for owners, inspectors, and customers. Machines can be calibrated on-site or by EXACT.

Easy to Deploy – Compact, user-friendly chambers that integrate seamlessly into plant workflows.

Cost-Effective – Provides reliable results and long-term value with minimal maintenance.

Why xMatch?

Know True Strength – Eliminate uncertainty with cylinders that mirror real product performance.

Prove Compliance – Meet DOT, owner, and client requirements with verified, documented results.

Strip Sooner – Shorten cycle times and turn beds faster with trusted early-age data.

Save Money – Accelerate production and optimize cylinder breaks, while reducing cement and optimizing admixtures.

Boost Throughput – Produce more elements with the same resources and equipment.

Acquired Sure Cure – Taking the best of the 2021 Sure Cure system, we’ve updated and integrated it into our ecosystem to provide a more robust, user-friendly, and data-driven curing solution.

How xMatch Works

Powered by xMonitor

Uses live thermal data from embedded sensors in your products.

Wireless Communication

Chamber links wirelessly to xMonitor, removing the need for cables.

Lab-Ready Setup

Place cylinders in the QC lab and let xMatch replicate field conditions.

Inspector Confidence

Delivers documented, third-party validation accepted across DOTs.

Part of the EXACT Ecosystem

Works seamlessly with xMonitor and xControl for end-to-end process visibility.

Adaptive Curing Control for Predictable Outcomes

xControl eliminates the curing bottlenecks that often stall precast and prestressed productivity by offering two distinct pathways for optimizing strength gain.

The xControl Steam/Radiant system modernizes traditional setups by integrating existing infrastructure into the EXACT Portal, utilizing precision valve control for heater input to automate complex ramp and soak cycles.

xControl Electric introduces a cutting-edge method that applies uniform heat directly into the forms for faster, cleaner, and more sustainable results. This electric alternative achieves over 90% energy efficiency, making it dramatically more consistent and resource-effective than traditional steam methods. Whether leveraging automated steam regulation or high-efficiency electric heat, xControl provides producers with reliable strength development and a clear path to greater output.

xControl Features

xControl Electric– Apply uniform, efficient heat directly into the forms for faster, cleaner, and more sustainable curing. Electric curing delivers over 90% of energy directly into the concrete, making it dramatically more efficient and consistent than steam. With xControl Electric, producers gain reliable strength development, shorter cycle times, and a clear path to higher throughput and lower costs.

xControl Steam/Radiant– Portal-based control of existing legacy systems with accurate ramp and soak control using automated valves, ramps, holds, and cool-downs.

Automated Control– Scheduled curing cycles with intelligent alerts reduce operator workload.

Proven Efficiency– Electric curing delivers consistent results with lower operating costs.

Flexible Deployment– Expands onto beds, moulds, as needed to fit plant operations.

Why xControl?

Turn Beds Faster– Achieve reliable strength earlier and accelerate production cycles.

Maximize Assets– Produce more with the same forms, molds, and plant footprint.

Reduce Costs– Lower energy consumption, cement, and optimize admixture use.

Portal Connectivity– Monitor and adjust curing profiles in real time alongside xMonitor and xMatch data.

Improve Quality– Eliminate uneven curing, reducing cracks and rejects.

Advance Sustainability– Dramatically cut your carbon footprint with electric curing.

Next-Generation Curing for Prestressed

The xControl Electric is an intelligent, data-driven curing platform engineered for prestressed manufacturers to maximize production velocity while reducing operational overhead. While traditional steam systems suffer from significant ambient heat loss, complex plumbing, and high maintenance costs, xControl Electric utilizes direct-to-form heating to achieve over 90% thermal efficiency. This system replaces the mechanical volatility of steam with precise, localized heat control, allowing for predictable strength gain and a drastically reduced carbon footprint. By integrating real-time sensor data with automated heater input, xControl Electric provides a cleaner, more sustainable path to higher throughput and consistent product quality.

Benefits

Faster cycle times and higher throughput
Reduce cement and optimize admixture
Lower energy costs and carbon footprint
Prevent steam-induced rust
Extend formwork lifespan with electric curing
Control heat across different areas of the form
Ensure consistent curing by achieving uniform strength
Improved quality and reduced scrap rates
Full integration with EXACT’s ecosystem (xMonitor, xMatch, and xTrack) for end-to-end optimization

Digital Traceability from Casting to Shipping

xTrack replaces paper, spreadsheets, and siloed workflows with one connected platform for the entire precast production process. From scheduling to shipping, every element carries a unique identifier, giving teams instant access to accurate, real-time data. By centralizing information, xTrack reduces labor, prevents lost inventory, and keeps production moving efficiently.

xTrack Features

Centralized Platform – Manage production, QC, and reporting in one place.

Unique Element Tracking – QR/NFC/RFID tags for real-time status and history of every element.

Digital Yard Management – GPS mapping and live inventory for fast, accurate product location.

Integrated Scheduling & QC – Streamlined dimensional checks, inspections, and reporting.

Custom Forms & Reporting – Tailored outputs for DOTs compliance and KPI dashboards.

Custom Permissions – Secure, role-based access for employees, managers, or customers.

Why xTrack?

Eliminate Paperwork – Move tasks and reporting online, replacing drawings and spreadsheets.

Break Down Silos – Give all departments visibility into production and QA.

Reduce Labor – Save hours on reporting, inventory counts, and data entry.

Increase Throughput – Keep beds turning and schedules on track with real-time insights.

Prove Performance – Simplify compliance with automated documentation and KPIs.

xTrack: A Closer Look

Unique Element Tracking

QR and RFID tags provide each product with a digital ID.
GPS mapping pinpoints location in the yard instantly.

Digital Yard Management

Eliminate lost inventory and time-consuming manual counts.
Real-time visibility from casting through shipping.

Integrated Scheduling & QC

Streamline inspections, dimensional checks, and reporting.
Customizable task lists keep crews aligned and accountable.

Centralized Data

All production, QA, and shipping records in one platform.
Role-based access ensures secure visibility across departments.

Big Payoff

Replace paper and spreadsheets with a single source of truth.
Faster cycles, reduced labor, and more predictable throughput.

EXACT Portal:
End-to-End Visibility for Precast

In the plant, EXACT Portal ties together monitoring, curing control, and xTrack data into a single platform. See production dashboards in real time, simplify reporting, and keep every bed on schedule.

Learn More About the Portal

Resources

Explore our Resources to assist you in selecting the products best suited for your application.

Concrete Curing Simulator

Take the controls of our new interactive curing simulator to visualize how real-time maturity data and automated heat management transform a curing cycle into a precise, energy-efficient production schedule.

Start Simulator Demo

Driven by a commitment to helping our clients succeed, we take pride in building a legacy of innovation and excellence that will stand the test of time.