Infrastructure
Mass Concrete Intelligence.
Mass Concrete Has to Be Monitored.
Here’s How the Best Teams Do It Without Guesswork.
EXACT monitors critical temperature data and differentials. Get real-time temperature and strength data from inside your pour — live on your phone, automatically documented for compliance.
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Canada: +1 (647) 812-0248
International: +1 (302) 485-0810
Why You Should Monitor Mass Concrete.
Replace passive logs with active thermal control. Real-time visibility into in-situ temperature and maturity is your frontline defense against thermal cracking and DEF.
Real-Time Temperature Data
Live temperature readings from the core, surface, and ambient. No more guessing about thermal gradients in real-time to ensure structural integrity.
Differential Tracking: Automatic calculation of the delta between core and surface temperatures.- Live Dashboard: See thermal gradients on any device, anywhere.
- Proactive Alerts: Get notified before differentials approach your safety factor.
- Precision Placement: Rugged loggers placed at critical depths during the pour.
PBDTL & Strength Development
Leverage a Performance-Based Temperature Differential Limit (PBTDL) to accelerate your project without risking quality. Know exactly when your concrete has the strength to handle higher differentials.er
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PBTDL Integration: Real-time data mapped against your specific thermal control plan.
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Maturity-Based Strength: Know your concrete strength in real-time to justify stripping or loading.
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Schedule Optimization: Safely allow for higher differentials as strength increases, reducing cooling costs.
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Early Loading: Move to the next phase of construction with data-backed confidence.
Automatic Compliance Reports
Generate inspection-ready reports with one click. All temperature data, alerts, differential tracking, and PBTDL compliance actions are automatically documented and timestamped.
- ACI 301 & 207.1R Compliance: Reporting that meets and exceeds the most rigorous mass concrete specs.
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Real-Time Inspector Access: Grant “read-only” access to owners or engineers to streamline approvals.
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One-Click Export: Professional, branded submittals for your final QA/QC package.
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Consistent Audit Trail: Secure, cloud-based chain of custody for all project data.
The Challenge: Reactive Thermal Monitoring
Temperature monitoring is not supposed to cost you. It’s a dynamic process that requires continuous monitoring to ensure structural integrity and prevent costly thermal cracking. However, most construction teams are still relying on outdated, reactive methods that leave them vulnerable to critical temperature changes and strength development issues that cause schedule delays and costly repairs.
- Manual temperature checks every 4-6 hours provide an incomplete picture of thermal gradients within the concrete mass
- Strength testing takes 7-28 days to yield results, forcing conservative scheduling and formwork decisions
- Undetected thermal cracking can lead to $50,000+ in repair costs and schedule delays
- Lack of comprehensive data makes it challenging to optimize concrete mix designs and placement procedures
The Solution: Predictive Thermal Control
xMonitor and xMatch provide infrastructure projects with a comprehensive, real-time view of critical temperature data and differentials. By continuously monitoring the curing process from within the mass concrete, you can make data-driven decisions to optimize placement, formwork removal, and stay on schedule.
- Live temperature data provides complete visibility into thermal gradients and potential hotspots
- Real-time strength estimates based on maturity modeling enable informed decisions about formwork removal and load bearing capacity
- Automated alerts notify teams of critical temperature thresholds, allowing proactive adjustments to mix designs or placement procedures
- Comprehensive reporting and documentation streamline compliance and quality assurance processes
Our experience with EXACT's Maturity Estimation equipment was very positive. The equipment itself is very durable, surviving tough weather and site conditions, and always functioned as expected.
The EXACT monitors were beasts that could withstand being encased in concrete with no harm to the data logging.
Using the EXACT monitors minimizes delays and saved us significant costs in terms of labour and overall project duration, making our operations much cheaper in the long run.
The ability to track and consolidate all data in one place without relying on Excel... allows us to make truly data-driven decisions that were previously out of reach.
It saves time, where I’m not putting two guys out to check temps on site. They can check from their phone or laptop in the comfort of their home.
EXACT’s match curing is really the gold standard … We don’t know another product like this, there is nothing comparable out there.
I would recommend EXACT Technology’s technology for any project anywhere in the world and in any weather conditions.
Utilizing wireless sensors has dramatically enhanced my confidence by providing real-time data on strength, reducing reliance on less accurate third-party cylinder results.
The customer service and response are exceptional. The team at EXACT continue to be responsive and immediate when concerns or ideas are presented.
