Cast-in-Place Solutions
EXACT equips cast-in-place contractors and infrastructure teams with real-time data and intelligent curing control. From high-rise cores to DOT bridge decks, you gain the visibility and confidence to hit schedules, manage thermal risks, and meet specs without guesswork.
xMonitor delivers real-time visibility into temperature, humidity, and maturity so you can maintain quality, stay within spec, and reduce rejections.
xMatch chambers replicate the exact thermal profile of your in-place concrete, making it the most precise matching technology in the industry.
xControl delivers smarter curing with adaptive control, allowing you to precisely manage heat input and strength gain in real time.
xTrack provides a centralized platform for the entire concrete workflow. Conduct digital pre – pour inspections, track fresh and hardened concrete properties, and manage all project documentation in one place. This ensures a single source of truth from start to finish.
Real-Time Monitoring with Actionable Alerts
xMonitor continuously captures in-place and ambient temperature, humidity, and maturity data using rugged wireless loggers, relays, and probes. The system streams data directly to EXACT Portal, where automated alerts flag risks such as excessive differentials, slow strength gain, or thermal cracking. With proven accuracy (±0.2°C) and wireless transmission that works through concrete, teams eliminate manual readings, save labor, and make informed decisions in real time.
xMonitor Features
Real-Time Data – Continuous monitoring of in-place temperature, humidity, and maturity.
Wireless Hardware – Rugged loggers and relays transmit reliably through concrete and across job sites.
Actionable Alerts – Threshold notifications for max temps, differentials, or strength gain.
Proven Accuracy – ±0.2°C with pre-calibrated probes unaffected by rebar contact.
Portal Connectivity – Cloud-based real-time platform accessible by phone, tablet, or laptop.
Flexible Deployment – Options for embedded sensors, ambient probes, and scalable logger networks.
Automated Reporting – Schedulable reports for effortless documentation and regulatory compliance.
Why xMonitor?
Protect Quality – Detect risks before they turn into costly defects.
Strip Sooner – Make strength-based decisions in real time.
Save Labor – Eliminate manual readings and reduce time in the field.
Boost Safety – No more climbing or site walks just to gather data.
Build Smarter – Leverage accurate performance data to optimize mixes and reduce cement use.
Hardware That Powers xMonitor
Flex Logger
- Multi-port logger (up to 8 temperature inputs + ambient + optional RH) with LTE-M / LoRa / BLE connectivity.
- Rugged, jobsite-tough enclosure; long rechargeable battery life for large or remote pours.
Relay V2
- Aggregates data from loggers and delivers it to EXACT Portal via LTE-M.
- The long-range LTE-M coverage is especially beneficial for worksites with poor or limited cellular service.
- Long-range coverage, OTA (over-the-air) updates, remote diagnostics.
Embedded / Portable Sensors
- Sacrificial embeddable probe units for pouring in place.
- Ambient and surface sensors for enclosure or formwork heat control.
- Fully wireless, no exposed wires, 2-month runtime
Accessories & Connectivity
- Input splitters, optional RH probes, BLE backup when cellular or LoRa is unavailable.
- Portal integration for dashboards, alerts, strength/maturity curves.
How do you choose between match and maturity curing?
When time is critical, like during a mass pour, or when you don’t have a calibrated mix on hand, match curing provides the immediate, on-site strength data essential for making timely decisions and avoiding costly delays.
Precise Match Curing for Trusted Breaks
xMatch ensures your test cylinders develop under the same thermal history as your structure. Using temperature data from xMonitor, cylinders cure in wireless chambers that mirror in-place conditions, providing accurate early breaks and trusted compliance results. This gives contractors and inspectors confidence to strip sooner, accelerate floor cycles, and optimize mixes with less cement and admixture — without sacrificing strength or durability.
xMatch Features
Wireless Integration – Chambers track thermal profiles directly from xMonitor sensors.
Built for the Field – The rugged and portable EM1 is designed to survive demanding worksite conditions, making it an ideal tool for any project.
Representative Cylinders – Ensures test cylinders cure under the same conditions as the structure matching accuracy of +-2C.
Accurate Early Breaks – Trusted strength data for schedule-driven stripping.
DOT & Spec Compliance – Provides reliable validation for owners and inspectors.
Compact & Easy to Use – Plug-and-play chambers fit seamlessly into field workflows.
Data Confidence – Consistently replicates field conditions for credible, documented results.
Why xMatch?
Know True Strength – Cylinders that reflect actual in-place performance.
Accelerate Schedules – Strip formwork sooner with confidence.
Optimize Mixes – Reduce cement and admixture usage while maintaining quality.
Increase Productivity – Shorten cycle times and reduce bottlenecks.
Satisfy Inspectors – Deliver results that DOTs and owners can trust.
How xMatch Works
Wireless Match Chambers
- Replicate the exact thermal profile of in-place concrete for test cylinders.
- Compact, lab-based units designed for jobsite simplicity.
Powered by xMonitor
- Uses live temperature data from embedded sensors in the pour.
- Automatically adjusts chamber conditions to mirror field performance.
Compliance Ready
- Provides trusted results for inspectors, engineers, and DOT requirements.
- Early breaks that reflect true in-place strength.
Accelerated Decisions
- Strip formwork sooner with data inspectors accept.
- Optimize mixes by reducing cement and admixtures without risking strength.
Adaptive Heater Control for Predictable Outcomes
xControl integrates directly with cast-in-place curing systems — from heated blankets to form enclosures — to give you precision ramp-up, hold, and cool-down control. Unlike passive monitoring, xControl actively shapes curing outcomes, ensuring uniform temperatures and reliable strength development. Combined with xMonitor and xMatch, it turns curing into a predictable, data-driven process that keeps projects on schedule, reduces overdesign, and helps manage energy usage.
xControl Features
Adaptive Control – Precisely manage ramp-up, hold, and cool-down cycles.
System Integration – Works with blankets, enclosures, or other cast-in-place curing methods.
Portal Connectivity – Define curing curves and monitor progress in real time.
Automated Alerts – Notifications for deviations, system faults, or equipment issues.
Scalable Solution – Flexible deployment across projects of any size.
Why xControl?
Stay On Schedule – Ensure predictable strength development pour after pour.
Reduce Overdesign – Avoid unnecessary cement and admixture costs.
Improve Quality – Prevent uneven curing and reduce risk of cracking.
Enhance Productivity – Strip formwork sooner and accelerate floor cycles.
Gain Confidence – Data-driven curing control that meets spec every time.
ControlPro
by Stephenson’s
ControlPro is a specific application of the xControl platform, developed in partnership with Stephenson’s Rental Services. It’s designed to automate the management of electric heaters for climate control on construction sites.
Key features of ControlPro include:
- Remote Management: Allows users to adjust heater settings and set points from anywhere, in real time, using a smartphone or other device.
- Proactive Monitoring: The system provides alerts if temperatures drop below critical thresholds or if a heater fails, preventing costly damage to temperature-sensitive materials.
- Energy Optimization: It enables users to set heaters to lower temperatures during off-hours, significantly reducing energy consumption without compromising project safety or quality
- Reduced Labour: By automating the process and providing remote access, it eliminates the need for manual, in-person checks of heaters on a job site, saving time and labour costs.
Digital Traceability from Pour to Strip
xTrack replaces paper checklists, Excel logs, and fragmented reports with one connected platform tailored for cast-in-place projects. From pre-pour inspections to curing data and compliance records, every step is tracked digitally and stored in a single source of truth. Crews gain instant access to task lists, QC checklists, and curing histories from their phone or tablet — while managers see live dashboards that simplify reporting, ensure compliance, and keep projects on schedule. By centralizing field data, xTrack helps contractors save time, eliminate errors, and move critical path activities forward with confidence.
xTrack Features
Digital Pre-Pour Inspections – Replace paper forms with mobile checklists accessible to field crews.
Integrated Curing Data – Connects directly with xMonitor and xMatch results for a full curing record.
Centralized Documentation – One platform for QC, compliance, and project records.
Mobile Access – Crews can log checks, photos, and notes directly from site devices.
Role-Based Permissions – Secure access for foremen, engineers, and inspectors.
Automated Reporting – Generate compliance packages and KPI summaries instantly.
Why xTrack?
Eliminate Paperwork– No more clipboards, scattered Excel files, or lost forms.
Stay Compliant – Provide documented curing histories and inspection records that inspectors can trust.
Save Labor– Reduce hours spent on reporting and data entry.
Improve Communication– Give the whole team access to the same live data.
Keep Projects Moving– Real-time dashboards support faster approvals and schedule assurance.
Inside the xTrack System
Track Inspections, Curing, and Compliance in Real Time
Pre-Pour Inspections
- Mobile checklists and digital forms replace clipboards.
- Ensure readiness and compliance before every pour.
Curing Records
- Integrates xMonitor and xMatch data into one digital log.
- Complete histories available instantly for inspectors and engineers.
Field Reporting
- Crews log checks, photos, and notes from phones or tablets.
- Automated reports generate compliance packages in minutes.
Real-Time Dashboards
- Live visibility into QC, curing, and inspection status.
- Managers track KPIs and schedule impact at a glance.
Big Payoff
- Eliminate paperwork, reduce reporting time, and keep projects moving on schedule with confidence.
EXACT Portal:
Real-Time Data for Smarter Pours
Resources
Explore our Resources to assist you in selecting the products best suited for your application.
EXACT'sxMonitor||xMatch||xControl||xTrackWork together to deliver reliable strength, faster stripping, and compliant performance on every pour.
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