Cast-in-Place Solutions

Cast-in-Place System.
Real-Time Monitoring, Match Curing & Thermal Control.

EXACT equips cast-in-place contractors and infrastructure teams with real-time data and intelligent curing control. From high-rise cores to DOT bridge decks, you gain the visibility and confidence to hit schedules, manage thermal risks, and meet specs without guesswork.

xMonitor delivers real-time visibility into temperature, humidity, and maturity so you can maintain quality, stay within spec, and reduce delays.

xMatch chambers replicate the exact thermal profile of your in-place concrete, making it the most precise cylinder curing technology in the industry.

xControl automates and remotely manages heating and cooling equipment on construction sites. Built for durability and precision, it improves safety, performance, and energy efficiency.

xTrack provides a centralized platform for the entire concrete workflow. Conduct digital pre – pour inspections, track fresh and hardened concrete properties, and manage all project documentation in one place.

Real-Time Monitoring with Actionable Alerts

xMonitor continuously captures in-place and ambient temperature, humidity, and maturity data using rugged concrete sensors also known as maturity meters — wired probes through the Flex Logger, or fully wireless with the Embeddable Logger. This system streams data directly to EXACT Portal, where automated alerts flag risks such as excessive differentials, slow strength gain, or thermal cracking. With proven accuracy and wireless transmission that works through concrete, teams eliminate manual readings, save labor, and make informed decisions in real time.

xMonitor Features

Real-Time Data – Continuous monitoring of in-place temperature, humidity, and maturity.

Wireless Hardware – Rugged loggers and relays transmit reliably through concrete and across job sites.

Actionable Alerts – Threshold notifications for max temps, differentials, or strength gain.

Proven Accuracy – ±0.2°C (±0.4°F) with pre-calibrated probes unaffected by rebar contact.

Portal Connectivity – Cloud-based real-time platform accessible by phone, tablet, or laptop.

Flexible Deployment – Options for embedded sensors, ambient probes, and scalable logger networks.

Automated Reporting – Schedulable reports for effortless documentation and regulatory compliance.

Why xMonitor?

Ensure Quality – Detect risks before they turn into costly defects.

Strip Sooner – Make strength-based decisions in real time.

Save Labor – Eliminate manual readings and reduce time in the field.

Enhance Safety – No more climbing or site walks just to gather data.

Build Smarter – Leverage accurate performance data to optimize mixes and reduce cement use.

Hardware That Powers xMonitor

Flex Logger

Multi-port logger (up to 8 temperature inputs + ambient + optional RH) with LTE-M / LoRa / BLE connectivity
Rugged, jobsite-tough enclosure; long life rechargeable battery for large or remote pours

Relay V2

Transmits and aggregates data to the EXACT Portal through LTE-M
Broad coverage, OTA (over-the-air) updates, remote diagnostics

Embeddable Logger

Ideal for massive pours where running long cables is impossible
Fully wireless, no exposed probes, 2-month runtime for long duration placements

Accessories & Connectivity

Input splitters
RH probes
Solar panels
BLE backup when cellular or LoRa is unavailable

How do you choose between match and maturity?

When time is critical, or when you don’t have a calibrated mix on hand, match curing provides the immediate, on-site strength data essential for making timely decisions and avoiding costly delays.

Precise Match Curing for Trusted Breaks

xMatch ensures you test cylinders cure under the same temperature as your structure. Using temperature data from xMonitor, cylinders cure in wireless chambers that mirror in-place conditions, providing accurate early breaks and trusted compliance results. This gives contractors and inspectors confidence to strip sooner, accelerate floor cycles, and optimize mixes — without sacrificing strength or durability.

xMatch Features

Wireless Integration – Chambers track thermal profiles directly from xMonitor sensors.

Built for the Field – The rugged and portable EM1 is designed to survive demanding worksite conditions, making it an ideal tool for any project.

Representative Cylinders – Ensures test cylinders cure under the same conditions as the structure matching accuracy of ±0.2°C (±0.4°F).

Accurate Early Breaks – Trusted strength data for schedule-driven stripping.

DOT & Spec Compliance – Provides reliable validation for owners and inspectors.

Compact & Easy to Use – Plug-and-play chambers fit seamlessly into field workflows.

Data Confidence – Consistently replicates field conditions for credible, documented results.

Why xMatch?

Know True Strength – Cylinders that reflect actual in-place performance.

Accelerate Schedules – Strip formwork sooner with confidence.

Optimize Mixes – Reduce cement and admixture usage while maintaining quality.

Increase Productivity – Shorten cycle times and reduce bottlenecks.

Satisfy Inspectors – Deliver results that DOTs and owners can trust.

How xMatch Works

Wireless Match Chambers

Replicate the exact thermal profile of in-place concrete for test cylinders.
Rugged & portable for jobsite simplicity.

Powered by xMonitor

Uses live temperature data from embedded sensors in the pour.
Automatically adjusts chamber conditions to mirror field performance.

Compliance Ready

Provides trusted results for inspectors, engineers, and DOT requirements.
Early breaks that reflect true in-place strength.

Accelerated Decisions

Strip formwork sooner with data inspectors accept.
Optimize mixes by reducing cement and admixtures without risking strength.

stephensons-climate-control-transparent2

Adaptive Heater Control for Predictable Outcomes

xControl integrates directly with cast-in-place curing systems — from heated blankets to gas and electric heaters — to give you precision ramp-up, hold, and cool-down control. Unlike passive monitoring, xControl actively shapes curing outcomes, ensuring uniform temperatures and reliable strength development. Combined with xMonitor and xMatch, it turns curing into a predictable, data-driven process that keeps projects on schedule, reduces overdesign, and helps manage energy usage.

xControl Features

Adaptive Control – Precisely manage ramp-up, hold, and cool-down cycles.

System Integration – Works with blankets, enclosures, or other cast-in-place curing methods.

Portal Connectivity – Define curing curves and monitor progress in real time.

Automated Alerts – Notifications for deviations, system faults, or equipment issues.

Scalable Solution – Flexible deployment across projects of any size.

Why xControl?

Stay On Schedule – Ensure predictable strength development pour after pour.

Reduce Overdesign – Avoid unnecessary cement and admixture costs.

Improve Quality – Prevent uneven curing and reduce risk of cracking.

Enhance Productivity – Strip formwork sooner and accelerate floor cycles.

Gain Confidence – Data-driven curing control that meets spec every time.

ControlPro

by Stephenson’s

ControlPro is a specific application of the xControl platform, developed in partnership with Stephenson’s Rental Services. It’s designed to automate the management of gas and electric heaters for climate control on construction sites.

Key features of ControlPro:

Remote Management: Allows users to adjust heater settings and set points from anywhere, in real time, using a smartphone or other device.
Proactive Monitoring: The system provides alerts if temperatures drop below critical thresholds or if a heater fails, preventing costly damage to temperature-sensitive materials.
Energy Optimization: It enables users to set heaters to lower temperatures during off-hours, significantly reducing energy consumption without compromising project safety or quality
Reduced Labour: By automating the process and providing remote access, it eliminates the need for manual, in-person checks of heaters on a job site, saving time and labour costs.

Digital Traceability from Pour to Strip

xTrack replaces paper checklists, Excel logs, and fragmented reports with one connected platform tailored for cast-in-place projects. From pre-pour inspections to curing data and compliance records, every step is tracked digitally and stored in a single source of truth. Crews gain instant access to task lists, QC checklists, and curing histories from their phone or tablet — while managers see live dashboards that simplify reporting, ensure compliance, and keep projects on schedule. By centralizing field data, xTrack helps contractors save time, eliminate errors, and move critical path activities forward with confidence.

xTrack Features

Digital Pre-Pour Inspections – Replace paper forms with mobile checklists accessible to field crews.

Integrated Curing Data – Connects directly with xMonitor and xMatch results for a full curing record.

Centralized Documentation – One platform for QC, compliance, and project records.

Mobile Access – Crews can log checks, photos, and notes directly from site devices.

Role-Based Permissions – Secure access for foremen, engineers, and inspectors.

Automated Reporting – Generate compliance packages and KPI summaries instantly.

Why xTrack?

Eliminate Paperwork– No more clipboards, scattered Excel files, or lost forms.

Stay Compliant – Provide documented curing histories and inspection records that inspectors can trust.

Save Labor– Reduce hours spent on reporting and data entry.

Improve Communication– Give the whole team access to the same live data.

Keep Projects Moving– Real-time dashboards support faster approvals and schedule assurance.

Inside the xTrack System

Track Inspections, Curing, and Compliance in Real Time

Pre-Pour Inspections

Mobile checklists and digital forms replace clipboards.
Ensure readiness and compliance before every pour.

Curing Records

Integrates xMonitor and xMatch data into one digital log.
Complete histories available instantly for inspectors and engineers.

Field Reporting

Crews log checks, photos, and notes from phones or tablets.
Automated reports generate compliance packages in minutes.

Real-Time Dashboards

Live visibility into QC, curing, and inspection status.
Managers track KPIs and schedule impact at a glance.

Big Payoff

Eliminate paperwork, reduce reporting time, and keep projects moving on schedule with confidence.

EXACT Portal:
Real-Time Data for Smarter Pours

From high-rise cores to DOT bridges, EXACT Portal connects your xMonitor and xMatch data in one place. View curing curves, receive automated alerts, and generate compliance-ready reports — all from your phone or laptop.

Learn More About the Portal

Resources

Explore our Resources to assist you in selecting the products best suited for your application.

Download Product Data Sheets

EXACT's
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xMatch
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xControl
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xTrack
Work together to deliver reliable strength, faster stripping, and compliant performance on every pour.

Contact us to learn more

Driven by a commitment to helping our clients succeed, we take pride in building a legacy of innovation and excellence that will stand the test of time.